Sport Truck Homepage Sport Truck

Project Dark Horse, Part 3 - Lowering Kit

0602St 2004 Ford F150 Lowering Kit 07 Z
The McGaughy's lowering spring is the same height as the factory coil (dirty), but it has more turns and the spring rate is reengineered to lower the truck and still provide a good ride.
0602St 2004 Ford F150 Lowering Kit 08 Z
With the new lowering spring in place, the strut assembly is reinstalled into the truck and the suspension bolted up.
0602St 2004 Ford F150 Lowering Kit 09 Z
The front end will be 2 inches lower, once the weight of the truck is on the spring and strut.
0602St 2004 Ford F150 Lowering Kit 10 Z
For the rear drop, chock the front tires, position the floor jack under the differential, lift the rear of the truck enough to relieve the pressure on the shackles, and position the jackstands forward of the rear axle on the framerails.
0602St 2004 Ford F150 Lowering Kit 11 Z
The Hotchkis-designed rear leaf suspension features wider leaves and shocks outboard of the frame.
0602St 2004 Ford F150 Lowering Kit 12 Z
Remove the brake hose bolt that goes through the front of the leaf spring pack.
0602St 2004 Ford F150 Lowering Kit 13 Z
Unbolt the rear leaf spring shackle.
0602St 2004 Ford F150 Lowering Kit 14 Z
Unbolt and remove the stock U-bolts that attach the leaf springs to the axle, one side at a time.
0602St 2004 Ford F150 Lowering Kit 15 Z
The longer McGaughy's U-bolt (left) will allow us to mount the springs under the axle.
0602St 2004 Ford F150 Lowering Kit 16 Z
With the leaf springs loose, move them underneath the axle, one side at a time, and reinstall the leaf springs. Don't attach the new U-bolts yet.
0602St 2004 Ford F150 Lowering Kit 17 Z
Install the flip kits between the leaf springs and the axle, making sure the side with the 45-degree angle faces toward the front of the truck.
0602St 2004 Ford F150 Lowering Kit 18 Z
With the new spring plates under the axle, install the new U-bolts over the axle, through the holes in the plates, and attach them with the hardware provided. Torque the bolts equally to 90 pounds.
0602St 2004 Ford F150 Lowering Kit 19 Z
Using a C-clamp on each end of the leaf springs, clamp the overload leaf to the leaf spring pack, collapsing the two ends of the overload springs and flattening the spring assembly so that the stock shackle bolts can be installed.
0602St 2004 Ford F150 Lowering Kit 20 Z
Bolt in the new McGaughy's shackles the same way the stock ones came out, using the original bolts and nuts.
0602St 2004 Ford F150 Lowering Kit 21 Z
Remove the factory bumpstops, and install the new ones in the same holes.
0602St 2004 Ford F150 Lowering Kit 22 Z
Unbolt the bottom of the rear shocks, install the McGaughy's shock extenders over the stock shock mount, and attach the shock to the bottom of the extender. Torque bolts to 60 pounds and you're done. The rear of the truck will now sit 4 1/2 inches lower than stock.
0602St 2004 Ford F150 Lowering Kit 23 Z
The McGaughy's kit brought the truck down just where we needed it to. Stay tuned for the next installment of the Project Dark Horse, where we will discuss the wheel and tire combo in more detail.

Prev | 1  | 2

Get Adobe Flash player

Related Photos

Latest News

 
Sport Truck Table of Contents:
September 2006

Suicidal Tendencies-This is not your father's hot rod!... more
 
“TRD must stand for 'Toyota Rocket Development.’ Everything about this truck screams.”
Needless to say, we are impressed with our project S-Runner’s performance. Our next installment is bolting on the TRD supercharger. In the past, we have covered how and why chargers work, so... more
 
1995 Chevy S-10
Dennis Laffrey of Casselberry, Florida, isn’t old enough to remember the days when “mini” was a four-letter word in the custom truck world, never to be uttered around the fullsize... more
 
1984 Chevy S-10 Chop Top Truck
The sentiment we hear most often from our featured truck owners is a burning desire to be different. Their goal is to influence, inspire, and impress. They seek recognition, respect, and, well,... more
 
1995 Ford Explorer
With audio systems coming back into style in a big way, every custom truck needs a boomin’ system. Trent Ulicny of Santa Barbara, California, caught on to the trend years ago and has been... more
 
Custom Chevy S10 Blazer - Ruthless
Chris Wilson of Tucson, Arizona, is no stranger to building custom vehicles. He rolls with the infamous Negative Camber crew and has built everything from street rods to street trucks, including a... more
 
2001 Toyota Tacoma S-Runner - Super Taco'
Steve Hodges, proud member of Acrophobia, from Byram, Mississippi, picked up this '01 Toyota Tacoma S-Runner right off the lot. Since he had caught the mini-truck bug while building a '95 Chevy S-10,... more
 
1955 Pro Mod Chevy - Retro Rocket - Retro-Flect
"Whatever it takes." That was the motto behind Gary Glandon's wild '55 Pro Mod Chevy. Spare no expense, do it right the first time, and build something that would be the best and fastest classic... more
 
Sport Truck Products - New Products
Corners of FireYou can light up the road with APC Flame Corner Lenses. Designed as a direct-replacement lens for a variety of truck models - Chevy S-10, Silverado, Dodge Durango, Ford F-150, and more... more
 
Custom 1999 GMC Sierra - Born Badd
Check out this sweet '99 Sierra!... more

 

Get Adobe Flash player