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1994 Chevy C1500 Buildup - Bad-Ass Bushings

1994 Custom Chevy Truck Suspension Bushings Control Arm Lube
More lube was applied to the inside face of the cups. Skip this step and the bushings might squeak.
1994 Custom Chevy Truck Suspension Bushings Reinstall Control Arm
The arm was slipped back in the cups and tightened up.
1994 Custom Chevy Truck Suspension Bushings Remove Upper Control Arms
Now for the uppers: Before you take out the bolts, mark the washers. This will keep the alignment close enough to get you to the alignment shop when you are done.
1994 Custom Chevy Truck Suspension Bushings Remove Upper Inserts
The inserts must be reused on the upper arms, so be careful when taking them out. Billy used a vise to remove the outer insert because it was pretty shallow.
1994 Custom Chevy Truck Suspension Bushings Remove Inner Insert
The inner insert was removed with the same procedure of the lower control arm--lots of lube and the press.
1994 Custom Chevy Truck Suspension Bushings Upper Inserts
Here are all the inserts you need to save. Clean them up, and give them a good coating of lube.
1994 Custom Chevy Truck Suspension Bushings Remove Rubber Bushings
The rubber also comes out just like the lower ones did.
1994 Custom Chevy Truck Suspension Bushings Bushing Reinstall
The bushing slides in from the outside of the arm, and the long bushing goes in from the inside.
1994 Custom Chevy Truck Suspension Bushings Press Upper Bushings
The press was used to push everything in the arm nice and tight.
1994 Custom Chevy Truck Suspension Bushings Reinstall Upper Arm
Once Billy installed the new ball joint boot, the arm was put back in the truck and tightened up, making sure he lined up his marks on the alignment washers.
1994 Custom Chevy Truck Suspension Bushings New Cotter Pins
Make sure to buy new cotter pins for the ball joints and the tie rods.
1994 Custom Chevy Truck Suspension Bushings New Shock Bushings
We also replaced the rubber bushings in the DJM shocks with the ones in the kit.
1994 Custom Chevy Truck Suspension Bushings Remove Rear Leafs
Moving to the rear, the leaf springs need to be removed from the truck to change out their bushings. Unbolt the shocks, shackles, and the lower U-bolt plate from the rearend.
1994 Custom Chevy Truck Suspension Bushings Remove Rear Leaf
And take the spring over to the bench.
1994 Custom Chevy Truck Suspension Bushings Remove Leaf Bushings
The factory bushings feature a metal shell that has to come out with the rubber portion.
1994 Custom Chevy Truck Suspension Bushings Push Out Old Bushings
A hammer and chisel or an air hammer can be used to bend the outer ring of the shell before you try to push it out.
1994 Custom Chevy Truck Suspension Bushings Install New Rear Bushings
Once the eye of the spring is empty, you can push in the new bushings by hand. Remember the lube.
1994 Custom Chevy Truck Suspension Bushings Install New Rear Inserts
Billy used a big pair of channel lock pliers to press in the provided steel insert, because he didn't want to hold the heavy-ass springs while he used the bench press. With that, he reinstalled the springs and did one last check to make sure everything was tight. On the drive to the alignment shop, the truck was noticeably tighter and we can tell this was a necessary upgrade for what we plan to do with the truck.

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