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McGaughy's Lowering Kit on a 2005 Chevy Truck - Lows For Tows

Dropping A New Chevy While Retaining Towing Capabilities
From the October, 2005 issue of Sport Truck
By Calin Head
Photography by Calin Head
 
2005 Chevy Truck Lowering Kit 2005 Chevy Truck
Here is the Chevy four-door... 
   
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2005 Chevy Truck Lowering Kit 2005 Chevy Crew Cab
Here is the truck after all... 
   
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2005 Chevy Truck Lowering Kit Spindles And Springs
1a.Here are the hard parts... 
   
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2005 Chevy Truck Lowering Kit Spindles And Springs
1a.Here are the hard parts we received from McGaughy's: spindles and springs for the front and shackles and springs for the rear. The company did extensive R&D work to make sure everything fit properly without modifications.
2005 Chevy Truck Lowering Kit Shackles
1b.
2005 Chevy Truck Lowering Kit Leaf Springs
1c.
2005 Chevy Truck Lowering Kit Caliper
2.After the truck was supported... 
   
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2005 Chevy Truck Lowering Kit Caliper
2.After the truck was supported on jackstands and the wheels removed, Marcel unbolted the caliper. He also removed all the clips that retain the brake line, so it could be set on the ground. If yours won't rest on the ground, then make sure to hang it on the frame. But, whatever you do, don't let it dangle from the brake line.
2005 Chevy Truck Lowering Kit Rotor
3.The rotor just slides over... 
   
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2005 Chevy Truck Lowering Kit Rotor
3.The rotor just slides over the wheel studs. So, once the caliper was off, it could be removed.
2005 Chevy Truck Lowering Kit Tie Rod End
4a.The tie rod ends and the... 
   
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2005 Chevy Truck Lowering Kit Tie Rod End
4a.The tie rod ends and the ball joints can be removed with a little persuasion from a big hammer, and a couple good whacks should break the tapered machine fit. If not, you might need to get yourself a pickle fork.
2005 Chevy Truck Lowering Kit Hammer
4b.
2005 Chevy Truck Lowering Kit Ball Joint
4c.
2005 Chevy Truck Lowering Kit Truck Part
4d.
2005 Chevy Truck Lowering Kit Spindle
5.The spindle was set aside,... 
   
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2005 Chevy Truck Lowering Kit Spindle
5.The spindle was set aside, so we could swap the hub to the McGaughy's piece later.
2005 Chevy Truck Lowering Kit Sway Bar Endlink
6.The sway bar endlink and... 
   
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2005 Chevy Truck Lowering Kit Sway Bar Endlink
6.The sway bar endlink and the shock are preventing the spring from jumping out at the moment. Marcel threaded out the endlink hardware and then supported the lower area with a jack before removing the shock.
2005 Chevy Truck Lowering Kit Spring
7.With the shock out, the... 
   
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2005 Chevy Truck Lowering Kit Spring
7.With the shock out, the jack was lowered slowly to unload the spring so it could be removed.
2005 Chevy Truck Lowering Kit Rubber Cushion
8.The rubber cushion was reinstalled... 
   
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2005 Chevy Truck Lowering Kit Rubber Cushion
8.The rubber cushion was reinstalled on the new spring to prevent squeaks.
2005 Chevy Truck Lowering Kit Drop Spring
9.The new drop spring goes... 
   
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2005 Chevy Truck Lowering Kit Drop Spring
9.The new drop spring goes in, just like stock; care was taken to clock the spring so it would index into the pocket correctly.
2005 Chevy Truck Lowering Kit Endlink And Shock
10.Then, the endlink and shock... 
   
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2005 Chevy Truck Lowering Kit Endlink And Shock
10.Then, the endlink and shock were reinstalled.
2005 Chevy Truck Lowering Kit Hub
11.Over at the bench, Marcel... 
   
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2005 Chevy Truck Lowering Kit Hub
11.Over at the bench, Marcel removed the bolts holding on the hub.
2005 Chevy Truck Lowering Kit Black Paint
12.The McGaughy's spindles... 
   
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2005 Chevy Truck Lowering Kit Black Paint
12.The McGaughy's spindles come unfinished, so a few coats of black paint were applied from a rattle can.
2005 Chevy Truck Lowering Kit Bolt
13.Because of the new location... 
   
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2005 Chevy Truck Lowering Kit Bolt
13.Because of the new location of the spindle's shank, two of the bolts have to be converted to studs that are provided in the kit.
2005 Chevy Truck Lowering Kit Loctite
14.A few drops of Loctite... 
   
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2005 Chevy Truck Lowering Kit Loctite
14.A few drops of Loctite were applied to the threads, before the bolts were torqued to 133 lb-ft.
2005 Chevy Truck Lowering Kit Hub Flange
15.Here, you can see the nuts... 
   
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2005 Chevy Truck Lowering Kit Hub Flange
15.Here, you can see the nuts being threaded onto the studs and why they needed to be converted. The hub flange would prevent you from installing a bolt, unless you drilled a big hole in it, and who wants to do that? We think McGaughy's way is better.
2005 Chevy Truck Lowering Kit Spindle Assembly
16a.With the hub tight, Marcel... 
   
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2005 Chevy Truck Lowering Kit Spindle Assembly
16a.With the hub tight, Marcel slid the spindle assembly on the ball joints and reinstalled the tie rod ends and the brakes to complete the front half of this install.
2005 Chevy Truck Lowering Kit Truck Parts
16b.
2005 Chevy Truck Lowering Kit Gas Tank
17.The first step in the rear... 
   
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2005 Chevy Truck Lowering Kit Gas Tank
17.The first step in the rear installation necessitates the removal of the gas tank because there is not enough room between the tank and the front spring mount to get the bolt out. Gas weighs about 6-1/2 pounds per gallon, and these trucks have a 26-gallon tank, so to make life easier, burn up as much gas as possible before you try and remove the tank.
2005 Chevy Truck Lowering Kit U Bolts
18.With the rear end supported,... 
   
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2005 Chevy Truck Lowering Kit U Bolts
18.With the rear end supported, the U-bolts holding the spring pack to the axlehousing were unbolted with an impact.
2005 Chevy Truck Lowering Kit Front Bolts
19.After the front and rear... 
   
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2005 Chevy Truck Lowering Kit Front Bolts
19.After the front and rear bolts holding the spring came out, they needed a little persuasion from Mr. Hammer.
2005 Chevy Truck Lowering Kit Spring Pack
20.That allowed the spring... 
   
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2005 Chevy Truck Lowering Kit Spring Pack
20.That allowed the spring pack to come out, but Marcel noted: Be careful not to hit the sheetmetal while removing it.
2005 Chevy Truck Lowering Kit New Spring
21.The new spring bolted right... 
   
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2005 Chevy Truck Lowering Kit New Spring
21.The new spring bolted right in place of the stock unit, but what's not pictured is the shackle that is already mounted to the back end of the spring. The U-bolts were tightened, per the instructions, but the shackle bolts were left a little loose so they could be tightened when the truck was on the ground.
2005 Chevy Truck Lowering Kit Tranny Jack
22.A tranny jack made putting... 
   
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2005 Chevy Truck Lowering Kit Tranny Jack
22.A tranny jack made putting the tank back much easier than trying to muscle it up.
2005 Chevy Truck Lowering Kit Intro Wheel
23.The Intro wheel and Toyo... 
   
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2005 Chevy Truck Lowering Kit Intro Wheel
23.The Intro wheel and Toyo tire package finished off the installation of the parts.
2005 Chevy Truck Lowering Kit Adjusting
24.Once everything was tight,... 
   
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2005 Chevy Truck Lowering Kit Adjusting
24.Once everything was tight, we drove very slowly over to Dave's Alignment to have the frontend brought back to spec. Dale adjusted our caster and camber to make sure we didn't prematurely wear out our tires.
2005 Chevy Truck Lowering Kit Raw Centers
1.This is where a custom Intro... 
   
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2005 Chevy Truck Lowering Kit Raw Centers
1.This is where a custom Intro wheel starts. What you are looking at are the raw centers before they are machined.
2005 Chevy Truck Lowering Kit Cnc Mill
2.The centers are chucked... 
   
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2005 Chevy Truck Lowering Kit Cnc Mill
2.The centers are chucked into a CNC mill and the specific design is whittled out.
2005 Chevy Truck Lowering Kit Spokes Masked Off
3.In this case, after the... 
   
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2005 Chevy Truck Lowering Kit Spokes Masked Off
3.In this case, after the machining is complete, the spokes are masked off and media-blasted, producing Intro's famous suede finish.
2005 Chevy Truck Lowering Kit Center
4.Here is the center ready... 
   
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2005 Chevy Truck Lowering Kit Center
4.Here is the center ready to be stuffed inside the hoop.
2005 Chevy Truck Lowering Kit Hoops
5.Speaking of hoops, Intro... 
   
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2005 Chevy Truck Lowering Kit Hoops
5.Speaking of hoops, Intro keeps a wide variety on hand, so turn-around on a custom offset is pretty quick.
2005 Chevy Truck Lowering Kit Heating Hoop
6.The hoop is placed onto... 
   
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2005 Chevy Truck Lowering Kit Heating Hoop
6.The hoop is placed onto a revolving table, so it can be evenly heated. This will expand the hoop and allow the center to slid in.
2005 Chevy Truck Lowering Kit Press
7.While the hoop is still... 
   
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2005 Chevy Truck Lowering Kit Press
7.While the hoop is still hot, the center is pushed in with this press.
2005 Chevy Truck Lowering Kit Welding
8.Once the tech verifies the... 
   
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2005 Chevy Truck Lowering Kit Welding
8.Once the tech verifies the wheel is true, he welds the two components together.
2005 Chevy Truck Lowering Kit Center Cap
Here is the progression of... 
   
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2005 Chevy Truck Lowering Kit Center Cap
Here is the progression of a center cap starting from a solid chunk. It is machined and polished to produce a nice smooth cap. Right before it is boxed up, Intro etches its logo on the face.
2005 Chevy Truck Lowering Kit Wheel
1a.Junior at New Century Tire... 
   
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2005 Chevy Truck Lowering Kit Wheel
1a.Junior at New Century Tire did an excellent job at mounting and balancing our 20-inch rollers. He made sure all of our tires were clocked the same, and he also keeps the soapy water to a minimum, because who wants a dirty set of wheels.
2005 Chevy Truck Lowering Kit Wheel And Tire
1b.
Dave's Alignment Venable Koncepts
Intro Custom Wheels
1225 Knollwood Cir.
Anaheim
CA  92801
Toyo Tires
6261 Katella Avenue, Suite 2B
Cypress
CA  90630
8-00/-678-3250

www.toyo.com
Mike McGaughy's Classic Chevy Parts Inc. New Century Tire

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