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2004 Chevy Silverado Front Air Suspension Installation - Makin' It Lay Part 2

 
1999 Chevy Silverado Front Suspension Installation Stock Coil Bracket
12.Before you put the 'bags... 
   
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1999 Chevy Silverado Front Suspension Installation Stock Coil Bracket
12.Before you put the 'bags in, you have to cut around the stock coil bracket for clearance. There's not a lot to cut, but it's important to remove this bumpstop mount. We used a plasma cutter to take ours off, but a die grinder or torch will work, too.
1999 Chevy Silverado Front Suspension Installation Bag Assembly
13.With everything cut and... 
   
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1999 Chevy Silverado Front Suspension Installation Bag Assembly
13.With everything cut and cleared out of the way, we were able to bolt in the 'bag assembly. The KPC cups have a threaded rod welded into the top cup, which then bolts into the stock shock mount location.
1999 Chevy Silverado Front Suspension Installation New Spindle Design
14.This new spindle design... 
   
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1999 Chevy Silverado Front Suspension Installation New Spindle Design
14.This new spindle design offers the 2 inches of drop needed to lay this truck flat on the ground on 22s, which also requires you to run a 17-inch-or-larger wheel. Since we're rolling on Bonspeed 22s, we'll be fine.
1999 Chevy Silverado Front Suspension Installation Spindle
15.The IFS reassembles simply,... 
   
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1999 Chevy Silverado Front Suspension Installation Spindle
15.The IFS reassembles simply, except for this nut located at the top of the spindle. The new spindle has a stud mounted in place of one of the hub bolts. You'll have to use Loctite on the threads and tighten it down really well, but it works fine.
1999 Chevy Silverado Front Suspension Installation Shock
16.With the shock bolted to... 
   
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1999 Chevy Silverado Front Suspension Installation Shock
16.With the shock bolted to the mounts, we tacked the mounts to the lower control arm, where the stock shock mount was, and to the frame. Then we cycled the suspension to be sure that nothing rubbed and that the shock had full travel.
1999 Chevy Silverado Front Suspension Installation Front Fenders And Tire
17.As you can see, the tires... 
   
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1999 Chevy Silverado Front Suspension Installation Front Fenders And Tire
17.As you can see, the tires hit the front fenders pretty hard when the truck was laid out, so we'll need to do something about that.
1999 Chevy Silverado Front Suspension Installation Cutting Out Fenders
18.Cutting out the fenders... 
   
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1999 Chevy Silverado Front Suspension Installation Cutting Out Fenders
18.Cutting out the fenders isn't too bad, and we used an air saw for more precision. The tricky part is getting the inner supports cut out, which just takes a bit of patience.
1999 Chevy Silverado Front Suspension Installation Tire And Firewall
19.Now for the next problem.... 
   
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1999 Chevy Silverado Front Suspension Installation Tire And Firewall
19.Now for the next problem. The tires hit the firewall pretty hard and stopped the truck from laying out.
1999 Chevy Silverado Front Suspension Installation Cutting Area
20.We marked out the area... 
   
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1999 Chevy Silverado Front Suspension Installation Cutting Area
20.We marked out the area where we wanted to cut, then moved everything away from the area on the inside of the truck.
1999 Chevy Silverado Front Suspension Installation Cut Out Areas
21.Using a combination of... 
   
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1999 Chevy Silverado Front Suspension Installation Cut Out Areas
21.Using a combination of a die grinder and a Sawzall, we cut out the offending areas.
1999 Chevy Silverado Front Suspension Installation Sheetmetal
22.A piece of 18-gauge sheetmetal... 
   
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1999 Chevy Silverado Front Suspension Installation Sheetmetal
22.A piece of 18-gauge sheetmetal was tacked into place. Once it was fully welded, we put some seam sealer over it and called it good to go.
1999 Chevy Silverado Front Suspension Installation Digital Stealth Valves
23.
1999 Chevy Silverado Front Suspension Installation Compression Fitting Ptc Fitting
24.

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