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New Chevy Truck Doors on a 1967 Chevy C10 - Squeak-Free And Smooth As Butter!

1967 Chevy C10 Removing Felts
Step 1: The Teardown 1. Start... 
   
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1967 Chevy C10 Removing Felts
Step 1: The Teardown
1. Start the teardown by removing the felts and rubber squeegees. They snap into a little slot cut in the door, and a small clip removal tool with a twisting action will get them out.
1967 Chevy C10 Phillips
3. The track that the channel... 
   
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1967 Chevy C10 Phillips
3. The track that the channel felt runs into inside the door must come out and be reused. It's held on by three Phillips head screws: one up high in the back jamb area of the door, and two are down low underneath the door panel.
1967 Chevy C10 Channel
4. Once free, snake it out... 
   
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1967 Chevy C10 Channel
4. Once free, snake it out of the door and set it aside. Now would be a good time to clean the channel of any leftover glue or crud.
1967 Chevy C10 Lower Area Of Door
5. The vent window assembly... 
   
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1967 Chevy C10 Lower Area Of Door
5. The vent window assembly is next. There are two Phillips-head screws located at the lower front area of the door to be removed.
1967 Chevy C10 Phillip Screws
6. Three small Phillips screws... 
   
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1967 Chevy C10 Phillip Screws
6. Three small Phillips screws run along the front of the door frame.
1967 Chevy C10 Vent Window
7. With the hardware out,... 
   
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1967 Chevy C10 Vent Window
7. With the hardware out, pull back on the vent window toward the outside of the door, and rotate the assembly as shown.
1967 Chevy C10 Pulling Assembly
8. Then, you can pull the... 
   
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1967 Chevy C10 Pulling Assembly
8. Then, you can pull the vent assembly out, without having the lower tab catch on anything inside the door.
1967 Chevy C10 Window Regulators
9. Roll up the window all... 
   
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1967 Chevy C10 Window Regulators
9. Roll up the window all the way, until the rollers on the window regulator pop out of the door.
1967 Chevy C10 Rollers
10. Now you can slide the... 
   
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1967 Chevy C10 Rollers
10. Now you can slide the window until the opening in the track lets the rollers come out. Clean the window and set it aside.
1967 Chevy C10 Window Regulator
11. Now you can take out the... 
   
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1967 Chevy C10 Window Regulator
11. Now you can take out the window regulator via its four Phillips screws.
1967 Chevy C10 Assembly
12. Once the screws are out,... 
   
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1967 Chevy C10 Assembly
12. Once the screws are out, slide the assembly back to get the last roller out of the track hiding inside the door. The assembly will come out of the big hole in the door.
1967 Chevy C10 Removing Rods
13. Take out the door handle... 
   
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1967 Chevy C10 Removing Rods
13. Take out the door handle and latch assembly together. It's easier to remove all the rods on the bench, instead of inside the door, unless you have little girly arms that fit. There are six Phillips-head screws holding the latch together.
1967 Chevy C10 Removing Rods
1967 Chevy C10 Assemblies
14. Here's what the two assemblies... 
   
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1967 Chevy C10 Assemblies
14. Here's what the two assemblies look like when you get them out.
1967 Chevy C10 Door Key Tumbler
15. The door key tumbler is... 
   
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1967 Chevy C10 Door Key Tumbler
15. The door key tumbler is held on with a clip that can be removed with a pair of pliers.
1967 Chevy C10 Door Handle
16. The door handle is held... 
   
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1967 Chevy C10 Door Handle
16. The door handle is held on with two 1/2-inch bolts that can be accessed with a long extension.

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