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Cupholder Conversion for Classic Chevrolet Trucks - Cups, Not Butts

Brothers' New Cupholder Conversion For '67-'72 Chevy Ashtrays
From the February, 2009 issue of Sport Truck
By Mike Finnegan
Photography by Brothers & Rob Fortier
 
Classic Chevrolet Trucks Cupholder Complete
Classic Chevrolet Trucks Cupholder Kit
What's in the Box? You'll... 
   
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Classic Chevrolet Trucks Cupholder Kit
What's in the Box?
You'll have to use your existing ashtray as a mounting location, but otherwise everything else is included in the kit, except for the handtools necessary to make the conversion happen.
Classic Chevrolet Trucks Cupholder Drill Out Rivets
1. We needed to split the... 
   
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Classic Chevrolet Trucks Cupholder Drill Out Rivets
1. We needed to split the stock ashtray in two by drilling out a pair of rivets using a 1/4-inch drill bit.
Classic Chevrolet Trucks Cupholder Rivets
Classic Chevrolet Trucks Cupholder Separated Face From Case
2. This separated the face... 
   
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Classic Chevrolet Trucks Cupholder Separated Face From Case
2. This separated the face of the ashtray from the case. Once apart, the mounting tab was cut off.
Classic Chevrolet Trucks Cupholder Cut Off Mounting Tab
Classic Chevrolet Trucks Cupholder Cutting Mounting Tray
3. Next, the stock mounting... 
   
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Classic Chevrolet Trucks Cupholder Cutting Mounting Tray
3. Next, the stock mounting tray was cut in half, using a die grinder and cut-off wheel.
Classic Chevrolet Trucks Cupholder Die Grinder
Classic Chevrolet Trucks Cupholder Template
4. The mounting tray was further... 
   
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Classic Chevrolet Trucks Cupholder Template
4. The mounting tray was further modified by drilling mounting holes for the new cupholder insert, using the supplied template.
Classic Chevrolet Trucks Cupholder Drill Holes
Classic Chevrolet Trucks Cupholder Attach Insert
5. Now that we had some holes,... 
   
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Classic Chevrolet Trucks Cupholder Attach Insert
5. Now that we had some holes, the insert was attached to the tray using the supplied sheetmetal screws.
Classic Chevrolet Trucks Cupholder Install
6. The entire assembly could... 
   
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Classic Chevrolet Trucks Cupholder Install
6. The entire assembly could now be reinstalled into the dashboard. Note that we are using Brothers' display dash to make it easier to see what's going on.
Classic Chevrolet Trucks Cupholder Backside View
7. Here's a look at how the... 
   
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Classic Chevrolet Trucks Cupholder Backside View
7. Here's a look at how the kit fits from the backside of the dash.
Classic Chevrolet Trucks Cupholder Completed
8. And with the application... 
   
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Classic Chevrolet Trucks Cupholder Completed
8. And with the application of some super-strong double-sided tape, the original fascia was attached to the cupholder, making the whole thing look bone-stock when in the closed position.
Brothers Trucks

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