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1971 Chevrolet C20 Longbed - Shortbed Conversion - A Little Outta The Middle

Early Classic Enterprises Plays Lumberjack And Chops Down A Longbed C10
From the February, 2009 issue of Sport Truck
By Calin Head
Photography by Early Classic Enterprises
Shortening 1971 C10 Longbed Drivers Side View
Shortening 1971 C10 Longbed Bare Frames
Chop It! The '60-'72 GM light-truck... 
   
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Shortening 1971 C10 Longbed Bare Frames
Chop It!
The '60-'72 GM light-truck series had several wheelbase options, the two most popular being the shortbed at 115 inches and the longbed topping out at 127 inches. Over the years, many longbed chassis have been shortened, and the process is not that complicated. Shown here are two bare frame examples. You can see that not only is the length different but also the placement of the various crossmembers.
Shortening 1971 C10 Longbed Rear Framerails
The rear framerails can simply... 
   
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Shortening 1971 C10 Longbed Rear Framerails
The rear framerails can simply be cut off and do not require any welding or other modification. The rear of the frame needs to be shortened 8 inches, and a Sawzall will make quick work of the job.
Shortening 1971 C10 Longbed Cutting Off Rear Framerails
Shortening 1971 C10 Longbed Center Chassis
Shortening the center of the... 
   
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Shortening 1971 C10 Longbed Center Chassis
Shortening the center of the chassis is substantially more involved. The frame needs to be literally cut in half, 1 foot removed, and the front and rear frame sections welded back together. In other words, it's not a project for the faint of heart. Alignment of the frame sections is also a critical procedure, and failure to do so properly could mean the difference between a sweet shortbed chassis and a pile of junk. After the frame is fixed on a level floor using jackstands, the cab mount bolts are removed to allow the cab to be raised up from the frame for clearance (inset). All of the plumbing and the wiring need to be removed before the frame can be cut.
Shortening 1971 C10 Longbed Cab Mount Bolts Being Removed
Shortening 1971 C10 Longbed Extra Bed Mount
This extra bed mount has to... 
   
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Shortening 1971 C10 Longbed Extra Bed Mount
This extra bed mount has to be removed; it is not needed for the shortbed. Use a cutoff wheel to grind a line down the middle of the rivet and then pop it off with an air hammer.
Shortening 1971 C10 Longbed Center Of Frame
The center of the frame needs... 
   
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Shortening 1971 C10 Longbed Center Of Frame
The center of the frame needs to be shortened by exactly 12 inches under the cab area.
Shortening 1971 C10 Longbed Front Scribe Line Being Cut
After scribing a 45 degree... 
   
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Shortening 1971 C10 Longbed Front Scribe Line Being Cut
After scribing a 45 degree line, the front scribe line is cut using the Sawzall.
Shortening 1971 C10 Longbed Rear Cut
By blocking the front and... 
   
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Shortening 1971 C10 Longbed Rear Cut
By blocking the front and center of the frame, the rear section is able to roll back away from the cab to make the rear cut easier to access.

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