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Shaving the Door Handles of A 2007 Chevy Colorado - Get It Handled

 
2007 Chevy Colorado Body Filler
4. We mixed up enough body... 
   
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2007 Chevy Colorado Body Filler
4. We mixed up enough body filler to cover a 24x18-inch area over the door handle and gave it about 10 minutes to cure-just enough to start sanding.
2007 Chevy Colorado Sanding Filler
5. Using 80-grit sandpaper,... 
   
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2007 Chevy Colorado Sanding Filler
5. Using 80-grit sandpaper, we sanded the filler down far enough to find any imperfections in the doorskin that resulted from welding.
2007 Chevy Colorado Second Filler Coat
6. We applied a second coat... 
   
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2007 Chevy Colorado Second Filler Coat
6. We applied a second coat of filler called a glaze coat. This polyester finishing putty is ideally suited for filling and skimcoating bodywork, pinholes, grind marks, low spots up to 1/8 inch in depth, and other surface imperfections. After 20 minutes of cure time, we rattled-canned it with black, sandable guidecoat (inset).
2007 Chevy Colorado Black Guidecoat
2007 Chevy Colorado Coat Sanded Away
7a. Starting with 150-grit... 
   
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2007 Chevy Colorado Coat Sanded Away
7a. Starting with 150-grit paper on a long block, we sanded in a cross pattern until the guidecoat was completely sanded away
2007 Chevy Colorado Putty
7b. Using your hand, you would... 
   
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2007 Chevy Colorado Putty
7b. Using your hand, you would be able to feel any imperfections left after sanding. It may be necessary to apply a second coat of glaze putty and then sand before spraying primer. We were in really good shape and ready for primer.
2007 Chevy Colorado Primer
8. Using Alsa's highbuild... 
   
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2007 Chevy Colorado Primer
8. Using Alsa's highbuild urethane primer surfacer, we sprayed a quick tack coat and let it dry about 5 minutes before applying four more coats, building up the surface.
2007 Chevy Colorado Applying Guidecoat
9. The next step is to apply... 
   
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2007 Chevy Colorado Applying Guidecoat
9. The next step is to apply a guidecoat and sand the primer as though it's body filler using 220-grit paper and a long board in a cross pattern. Once the guidecoat is gone, more should be applied and, this time, 320-grit sandpaper used for sanding. Repeat this step one more time using 400-grit paper.
2007 Chevy Colorado Ready For Paint
10. When all this is done,... 
   
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2007 Chevy Colorado Ready For Paint
10. When all this is done, the door will be straight and ready for paint.
2007 Chevy Colorado Installing Mechanism
2007 Chevy Colorado Fastening Aluminum Crimp
1. Now that the solenoid was... 
   
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2007 Chevy Colorado Fastening Aluminum Crimp
1. Now that the solenoid was tight and in place, we measured the distance between the loop on the solenoid itself and the door-latch release lever. We added 1/8 inch to the total for slack and attached the pull cable. We took our time and made sure to securely fasten the aluminum crimp.
2007 Chevy Colorado Keyless Entry System
2. We opted to use the factory... 
   
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2007 Chevy Colorado Keyless Entry System
2. We opted to use the factory alarm/keyless entry system to activate our solenoid. Before we could do this, we had to select another function of the door-lock system. even though we disabled the door locks, we want the doors to lock when the truck is moving and not unlock when the truck is stopped because it will trigger the door solenoid and open the door. (Refer to your owner's manual about this function.)
2007 Chevy Colorado Wires
3. With our lock option taken... 
   
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2007 Chevy Colorado Wires
3. With our lock option taken care of, we followed the wiring directions that were supplied with our kit, using the power lead that was used for the door locks instead of running a separate power wire. We tested the operation of our door before reinstalling all door parts. Working backward, we reassembled the door and tested the window, rearview mirror, and all accessory functions.
Alsa Paint Corp
www.alsacorp.com
Grant Kustoms
Oroville
CA
AutoLoc
201 SE Oak St., Dept. SRM
Portland
OR  97214
Merzees Paint &Body
www.merzees.com

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