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EBC Brakes - Brake Job - Back To Basics

DIY Discs Done Right With EBC Brakes
By Rob Fortier
Photography by Rob Fortier
Ebc Brakes Brake Job Front Brake

Ebc Brakes Brake Job Rotors

Ebc Brakes Brake Job Tools
1.Along with simple handtools, the basic brake job also requires a specialty tool or two, such as the invaluable caliper piston compressor from Powerbuilt, which can be found in most popular chain stores. Beyond that, a pneumatic impact wrench comes in handy as well. The paper shown is actually the rotor wrapping. It served as a grease and debris catcher during the process.
Ebc Brakes Brake Job Wheel Lock Key
2.We all know how vital wheel-lock keys are-and what a pain it is trying to remove a wheel without one! Unless you're proficient with a TIG welder, removing key lugs without the key is, well, a job in itself.
Ebc Brakes Brake Job Rotors
3.If you're still just doing a pad swap, be sure to thoroughly inspect your truck's rotors. My feet are quite sensitive, and before I installed the new EBC parts I noticed a gradually increasing pulsation in the brake pedal. Cracks on the braking surface of the left-side rotor revealed a warped situation. If you run into this, don't even bother surfacing-replace.
Ebc Brakes Brake Job Through Bolts
4a.Unless you're dealing with "floating" calipers, removal of typical fixed rotors is done simply by undoing two through-bolts from the backside as shown.
Ebc Brakes Brake Job Calipers
4b.And unless you're up for a full bleeding job, DON'T disconnect the flex lines-just hang the calipers aside with zip ties or wire until you're ready to reinstall.
Ebc Brakes Brake Job Piston Boot
5.Once you pop out the old pads (remember to save any alignment tabs/springs/clips), inspect the caliper for any excessive wear or damage, especially around the piston boot. Moisture or damp brake-dust sludge are bad signs.
Ebc Brakes Brake Job Rotor
6.Most domestics I've dealt with have the basic spindle-nut-mounted rotors. Simply remove the dust cap, cotter pin, and spindle nut and slide the rotor off the spindle shaft. If you feel a little resistance from the rotor, it's just the inner bearing's snug fit. Wiggle the rotor off; don't force it.
Ebc Brakes Brake Job Dust Seal
7.The inner wheel bearing is captured by a dust seal. Since you won't be reusing it, remove with a flat screwdriver or small prybar as shown.
Ebc Brakes Brake Job Bearings
8.Once you've got both the inner and outer bearings out of the old rotor, clean thoroughly and inspect for excess wear (evident by bluish discoloration on the rollers) or damage such as a smashed cage, which is often the result of poor removal technique.
Ebc Brakes Brake Job Grease
9.One specialty tool I do not use is a bearing greaser. Nope, the good-old palm method works just fine. Load up one palm with an ample amount of grease (I prefer Red Line CV-2), and with the other hand drag the bearing against your palm with a decent amount of pressure until grease comes out the opposite side. Works every time.

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