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New Billet Grille On A 2000 Chevy S10 - Grille It Yourself

Make That Front End More Stylish With A Billet Grille
From the February, 2009 issue of Sport Truck
By Kevin Aguilar
Photography by Kevin Aguilar
 
2000 Chevy S10 Old Grille
Replacement chrome GMC gr... 
   
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2000 Chevy S10 Old Grille
Replacement chrome GMC grille
2000 Chevy S10 New Billet Grille
AFTER
2000 Chevy S10 New Grille
What's In The Box? Here is... 
   
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2000 Chevy S10 New Grille
What's In The Box?
Here is the Lund billet grille as it came from Stylin' Trucks. It has thick aluminum bars with a polished face and blacked-out framework. Notice I left the plastic wrapping on. I'll be getting back to that later on.
2000 Chevy S10 Tape The Edges
The Install 1. I also got... 
   
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2000 Chevy S10 Tape The Edges
The Install
1. I also got a replacement chrome GMC grille from LMC Truck. With a cutout billet grille, you have to cut the center of the factory grille shell to install the grille. In preparation for this, I placed blue painter's tape around the chrome edge.
2000 Chevy S10 Rotary Tool
2. Though the instructions... 
   
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2000 Chevy S10 Rotary Tool
2. Though the instructions say to cut the plastic grille with a razorblade, I figured my rotary tool with a cutoff wheel would be more efficient. Once the center was cut out, I attached a grinder bit to the tool and smoothed all the edges. Afterward, I test-fit the billet grille and trimmed it a bit more to fit it perfectly. Keeping the plastic wrapping on came in handy for preventing scratches during this step and the next.
2000 Chevy S10 Drilling
3. Once the LMC grille was... 
   
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2000 Chevy S10 Drilling
3. Once the LMC grille was cut to proper size, it was time to mount the two together. In doing so, the upper and lower tabs of the billet grille had to be bent to fit against the inside of the grille. Then, I drilled holes through all four of the tabs and grille.
2000 Chevy S10 Rivets
4. Along with the grille came... 
   
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2000 Chevy S10 Rivets
4. Along with the grille came a set of four rivets to mount the billet grille in place. Since I didn't have the proper tool to set the rivets, I used a set of spare OE bolts with speed nuts.
2000 Chevy S10 Remove Plastic Wraping
5. With the grille set up... 
   
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2000 Chevy S10 Remove Plastic Wraping
5. With the grille set up correctly, I disassembled it to remove the plastic wrapping. If I had used the rivets, I couldn't have done it this way, and I might have scratched the billet in the process.
2000 Chevy S10 Tape Removed
6. I quickly reinstalled the... 
   
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2000 Chevy S10 Tape Removed
6. I quickly reinstalled the billet grille before it could get damaged while in my garage. Then, the blue painter's tape was removed to reveal the finished product.
2000 Chevy S10 Finished Product
LMC Truck
8-00/-562-8782

www.lmctruck.com
Stylin' Trucks
800-586-9713

www.stylintrucks.com

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