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Building A Truck Bed Sub Enclosure - Sound Protection

Devious Customs Shows Us How To Protect A Sub Enclosure From The Elements
February, 2009
By Galen Armenta
Photography by Courtesy Of Devious Customs
Truck Bed Sub Enclosure Truck Bed
Truck Bed Sub Enclosure Remove Plastic Paneling
1.With the seats out, James... 
   
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Truck Bed Sub Enclosure Remove Plastic Paneling
1.With the seats out, James removed the plastic paneling and carpet to expose the back cab wall. He centered the port (made out of 3/4-inch MDF) for the sub enclosure on the cab wall and traced around it to ensure the hole was adequate in size.
Truck Bed Sub Enclosure Drilling
2.Because the cab and bed... 
   
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Truck Bed Sub Enclosure Drilling
2.Because the cab and bed move separately from each other, the hole can't be cut to the same size as the port. James laid down tape about 1/2 inch over the port size to allow movement and room for the boot. Then a drill was used to give James starting points for the body saw.
Truck Bed Sub Enclosure Drill Cab Wall
3.As he drilled through the... 
   
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Truck Bed Sub Enclosure Drill Cab Wall
3.As he drilled through the cab wall, he made sure to keep the drill level. By doing this, he could drill through the sheetmetal on the bed at the same time.
Truck Bed Sub Enclosure Cutting Out Panel
4.With a body saw, he cut... 
   
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Truck Bed Sub Enclosure Cutting Out Panel
4.With a body saw, he cut out the panel using the tape to keep his lines as straight as possible. James repeated the process for the header, using the holes as guides for the tape line. Once all of the lines were cut, the sheetmetal was removed, exposing a nice and clean hole.
Truck Bed Sub Enclosure Sheetmetal Removed
Truck Bed Sub Enclosure Marine Vinyl
5a.To create a weatherproof... 
   
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Truck Bed Sub Enclosure Marine Vinyl
5a.To create a weatherproof seal between the cab and bed, James used marine vinyl and pinch-weld molding.
Truck Bed Sub Enclosure Excess Vinyl
5b.Once both sides were done,... 
   
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Truck Bed Sub Enclosure Excess Vinyl
5b.Once both sides were done, the excess vinyl was trimmed back to the molding.
Truck Bed Sub Enclosure Black Silicone Sealer
6.To further ensure a waterproof... 
   
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Truck Bed Sub Enclosure Black Silicone Sealer
6.To further ensure a waterproof seal, James used a black silicone sealer around the entire boot. It was also used where the two ends of the vinyl meet.
Truck Bed Sub Enclosure Carpet And Plastic Trim
7.The carpet and plastic trim... 
   
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Truck Bed Sub Enclosure Carpet And Plastic Trim
7.The carpet and plastic trim were reinstalled so the carpet could be cut to match the opening for the port.

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